Control system



H. H. GORRIE CONTROL SYSTEM June 9, 1942.

5 She et s-Sh'eet 1 Filed July 2, 1938 Zmnentor HARVARD Y H. GORRIE FIG. 6

(Ittorneg June 9, 1942. v H. H. GORRIE 2,285,578

CONTROL SYSTEM Filed July 2, 1938 3 Sheets-Sheet 2 FIG. 3

Fla. 5

3nventor FIG. 4 HARVARD H. scams June 9, 1942.

H. H. GORRIE 2,285,578

CONTROL SYSTEM Filed July 2, 1958 3 Sheets-Sheet 3 3nnentor HARVARD H. GORRIE Patented June 9, 1942 CONTROL SYSTEM Harvard 1!. Gorrle, Cleveland Heights, Ohio, as-

slmor to Bailey Meter Company, a corporation of Delaware Application July 2, 1938, Serial. No. 217,314

11 Claims. (Gl. 172 235) This invention relates to control systems, such as for establishing or maintaining constant any desiredelectrical, thermal, chemical, physical, or, other variable condition, or relation of conditions, through the control of a corrective agent or agents. As one example, my invention relates to control systems wherein electrical energy is utilized as a motive force for actuating devices which control the rate of application oi corrective agents. I

It is one object of my invention to provide acontrol system wherein the condition under control is rapidly restored to a predetermined value, upon deviation therefrom, without overtravel or hunting.

Another object is to control the rate of application of a corrective agent in relation to both extent and sense of the departure of the controlled variable from a predetermined, condition.

A further object is to provide an apparatus responsive to the resultant of activating impulses of opposite sense, wherein such resultant deter mines the sense and amount ofactuation applied to the valve or other mechanism under control.

Still another object is to provide an apparatus which is responsive to the controlled variable, and which through an electrically motivated cor rective device restores the variable to a prede' termined condition.

Still another object is to provide an improved contactor which periodically divides time into equal increments and which during each such ln'- crement initiates an electrical impulse in a given sense and of a variable time duration, and during said time interval may initiate a second electrical impulse which is-of opposite sense and also of variable time duration, the said impulses being dependent upon the net value of the variable condition to which the mechanism is responsive.

These and other objects will be apparent from the following description and drawings, in which:

Fig. 1 is a partially diagrammatic showing of the invention in a control system.

Fig. 2 is a plan view of a relay.

Fig. 3 is an elevation of the relay of Fig, 2.

Fig. 4 is a simplified wiring diagram of the relay of Fi s. 2 and 3.

Fig. 5 is a wiring diagram of a modified type of relay.

Fig. 6 is a partially diagrammatic adaptation of the invention in a control system.

Fig. 7 is a perspective view of a preferred embodiment of my invention.

I have chosen herein to illustrate and describe certain preferred embodiments of my invention.

Referring to Fig. i, I illustrate 'a contacting mechanism which by its construction is adapted to initiate signals in the same time period both of a direct nature and of an inverse nature proportional. to a variable condition. I further show therein a fioating type of control wherein a rate of flow meter 5 is responsive to the differential pressure across an orifice 2 positioned in concluit 3, through which a iluid such as steam or water is flowing in the direction of the arrow.

flow meter i is arranged to control a regu" lating valve t positioned inthe conduit 3 ahead of the orifice 2 for varying the rate of how of fluid therethrough to maintain the rate of flow at a predetermined desired value.

The flow meter 5 is a pressure diiferential responsive device of the type having, a liquid sealed hell whose wall is of a non-uniform cross-sec tional area whereby its movement is in nonlineal relation to the differential pressure produced across orifice 2, but is in lineal relation to the rate oi flow 0! fluid through the orifice. Thus the vertical positioning of the liquid sealed bell within the flow meter, and correspondingly of the external pointer 5 positioned thereby, is in direct or lineal relation with the rate of flow of the fluid, and indicates the rate of flow relative to an index 6.

The control valve 4 for regulating or controlling the rate of fluid flow through the conduit 3 is shown only diagrammatically and represented as an electric motor actuated type wherein the windings l and 8 are representative of the windingsof a reversing motor having the necessary gear reduction (not shown) between the motor shaft and the stem of the valve 4. The arrangement is such that if either the winding "I or the winding 8 is energized, the moving parts of the valve 4 will be positioned in predetermined direction to cause either an increasing or decreasing of the rate or flow of fluid through the valve.

The neutral conductor of the windings I, 8 is directly connected to a power source 8. The winding 1' is connected to the other side 0! the power source 8 through a mercury switch It, while winding 8 is connected to the power source 9 through a mercury switch H. The mercury switches 18, H are embodied in a relay assembly generally indicated at I! and shown more in detail in Figs. 2, 3, 4, and 5, to be described hereinafter.

In Fig. 1 the relay [2 comprises a motor having a shaft l3 on which is located an eccentric H adapted to selectively position either the mercury switch It or the mercury switch I l, dependent upon direction of rotation of the shaft l3, and

for the purpose of selectively closing the circuit from the power source 9 toeither the winding I or the winding 8. The relay motor has a field coil l continuously energized across a source of alternating current 26, and two shading coils l6, I! so arranged and proportioned that if they are simultaneously energized or deenergized then the shaft I3 is not urged to rotation in either direction. If, however,,one onlyof the windings l6, H is energized, then the shaft I3 is urged to angular rotation in the one direction or the other, thereby causing a closure of circuits by either mercury'switch m or II. Thus the energization of the motor coils I, 8 and thereby a positioning of the valve 4 is under control of the energization of the shading coils l6, I! of the relay l2.

Referring to Figs. 2 and 3, I show therein in more detail the preferred arrangement of the relay l2 in both plan and elevation. The relay per se is the invention of Paul S. Dickey et al. and forms the subject matter of United States Patent 2,231,567. It will, however, be herein described in sufiicient detail to be readily understood by those familiar with the art.

The motor is of the self-starting alternating current type having shading coils l6, l1 and a continuously energized field coil l5. Direction of the shading coil I6 or the coil I1 is short-cirouited. If both of the coils are simultaneously short-circuited, or simultaneously open-circuited, then no urge to rotation occurs and the motor is of such a construction that no damage will occur thereto if it remains in a stalled condition wherein all three coils l5, l5 and H are continuously energized. It is commonly termed a torque motor on this account.

The mercury switches l0, H are positioned on and carried by pivoted leaves l8, is normally resting their free ends by gravity on stops 23, 2i and limited in theirangula-r movement by stops If one of the shading coils l6, I1 is energized then the shaft I3 and correspondingly the eccentric i4 is urged to angular movement in one direction, for example in clockwise direction. Such movement causes an engagement of the eccentric l4 with the underside of the leaf l8,

thus lifting the leaf l3 and the mercury switch 10 in counterclockwise motion around the pivot of the leaf until engaging stop 22. In like manner an energization of the other shading coil results in a counterclockwise angular movement of the eccentric l4, lifting the leaf l3 around its pivot in a clockwise direction. It will be observed that no complete rotation of the shaft I3 occurs, but that the eccentric moves angularly into engagement with either the leaf l3 or". positioning either leai' between the stops 23, 22

or 2|, 23. The eccentric will remain in a. stalled position until the shading coil isagain deenergized, or until the other shading coil is energized. Further, the simultaneous energization or deenergization of the coils I3, I! releases the urge to rotate the shaft 13 and the eccentricl4 falls by gravity to its lowermost orshown position of Fig. 3, whereupon the leaf and mercury switch which had been angula'rly held against either the stop 22 or 23 returns to its initial or normal position-and in so doing opens the circuit to either the motor coil I or 3, as may clearly be seen in Fig. 1.

Fig. 4 schematically illustrates the wiring of -the relay of Figs. 2 and 3 and is in that respec quite similar to thewiring of Fig. 1. In Fig. 4 I illustrate switchmembers 24 for selectively energizing .the shading coils l3, II. The arrangement of Fig. 1 for accomplishing this'result-will be hereinafter explained.

In Fig. 5 I illustrate schematically the wiring arrangement for the use of a self-starting synthe pipe 3). The neutral 25 of the coils I6, I1-

is connected to one terminal of a mercury switch 46. The other terminal of the shading coil H is connected through the conductor 2] with an arm 28, pivoted (on the drawings) at its lefthand end and carrying thereon contact 29. The other side of the shading coil I3 is connected by' a conductor 3| with a pivoted contact arm 32 having a contact 33 thereon, and positioned by and with the arm 43 through the agency of a link 41. A third pivoted contact arm 34 carries contacts 35, 36 adapted to engage respectively with contacts 33, 23. The arm 34 has at its free end a roller 31 adapted to engage and ride on the periphery of a continuously rotating time cam 38 positioned by a motor. having a winding 39 connected directly across the power source 23.

Freely suspended from the pointer 5 is a, link 40 attached at its lower end to a member 43. The member 43 is pivoted at 44 and supports at its free end the pivoted arm 28 which rests thereon by gravity and is therefore positioned representative of the position of the pointer 5. Positioned withthe pivoted arm 34 through proper linkage 45 is the mercury switch 46.

In operation the cam 331s continually revolved in the direction of the arrow by the motor 33, and thus is termed a time cam whereby time is divided into equal increments as represented by revolutions of the cam 38, and such increments may be in the nature of five, ten, or fifteen second durations. During each-revolution of the cam 38, or during each predetermined increment of time, the roller 31, and thereby the contact arm 34, is angularly moved along a definite predeterminedpath depending upon the contour of the cam 33. Thus the contacts 35, 33 are angularly moved along predetermined paths and adapted in their travel to engage respectively the contacts 33, 23 at some portion of their path the position ofthe index arm 3. The cam rise eflective for engagement of contacts 33, 33 may, however, be desirably greater or lesser in extent and maybe altered by the length and location of the link 41, as well as by the pivoting of the upper end of 43 to 3 through adjustment 43A.

It will be seen that the percentage of each cycle of the cam 33 during which the contacts 23, 36 are engaged-will depend upon the lowermost position of the free end of the contact arm 23, which is resting by gravity upon the left-hand end of the pivoted lever 43 positioned by the flow meter l.

As can be readily seen from the construction. I may so locate the interconnecting link 41 joinbodiment I preferably the other set of contacts close is the overlap or underlap, or that length of impulse equal to. the

diiierencc in the time of making between the two sired time. of engagement and disengagement of the contacts. To obviate such difficulty I have provided that the neutral conductor 25 connecting the shading coils to the contact arm- 34 be carried through the mercury switch 46, positioned through the link 45 and the contact arm 34, by the cam 38. Thus I provide that during each cycle of revolution of the cam 38 at a predeten mined point the mercury switch 46 will break the power connection to the contact arm 34 and thus will simultaneously deenergize both the shading coils I6, l1. So in general I have an arrangement wherein during each time interval, as represented by a cycle of revolution of the cam 38, there is an engagement between the contacts 33, 35 and between the contacts 29, 36, in each case for a portion of said definite time interval, and with the provision that both sets of these contacts are broken from the contact arm 34 simultaneously through the mercury switch 46. If conditions are as desired, then the engagement of the contacts 33, 35 and 29, 36 will be simultaneous, and inasmuch as they are, deenergized together, the closure of the two sets of contacts will be for the same increment of time during that cam revolution. If the value of the variable departs from the predetermined value, then the engagement of the contacts 33,. 35 remains as previously, on a time length basis. But the closure of the contacts 29, '35 will be of a greater or shorter duration and the overlap between the two contact closures on a time basis provides a net closure in'proper direction and extent to motivate the corrective agent as maybe necessary to bring the timelength ofthe contact closures again into agreement.

It will be seen that while in the preferred eminitiate the contact closures at the same or varying instants; but disengage the two sets I simultaneously; I may equally as well arrange so that the engagement of the two sets ofcontacts is simultaneous but the disengagement may be at difl'erent times. Furthermore, I might so arrange the contactor that neither the engagement or the disengage ment of the two sets of contacts will be simultaneous. In any event the preferred arrangement of my invention is one wherein impulses of opposite sense, and which may be of the same or different time durations, are applied in opposing manner in an arrangement where the algebraic summation or net result is made effective for useful work.

As previously mentioned, the arrangement of Fig. l is a floating control wherein the valve 4 may assume any position so long as the desired rate of flow through the orifice 2 is attained. Contra to this the arrangementoi'- Fig. 6 is in the nature of a positioning control wherein there Bourdon tube 49 is a link 50 pivoted at its lower end to a floating member 5| to which is also,

pivoted a vertical link 52. To the floating member 5| is also pivoted a substantially vertical member 53, and to link 52 is attached the arm 43.

In the arrangement of Fig. 6 a motor having the shading coils l6, I! is not utilized to position, by the shaft l3, mercury switches l0 and II, but is directly connected to position the. damper 48 through suitable gear reduction orother means indicated diagrammatically at 58 and is at the same time adapted to position through gearing or linkage 54 the tie-back membar 53.

In the present instance the shaft l3 may be angularly moved in one directionor the other through 'one or more complete revolutions as may be dictated by the sense and extent of the overlap of the electrical impulses applied to the shading coils |6, ll.

The damper 48 positioned across the conduit controls pressure within the conduit and such pressure is effective within the Bourdon tube '49 for positioning the link 50. If the pressure is as desired, the position of the links 50, 53 is such that a central point on the beam 5| from which depends a member 52 is at a predetermined or neutral position. Such position of the member 52 dictates that the time length of circuit closure to the shading coils l6, l1 will be uniform and simultaneous,- so that there is no resulting overlap or underlap of energization of the shading coils, and therefore no resulting movement of the damper 48. If,-however, for some other reason the pressure within the con duit 55' varies, as for example to increase, then the Bourdon tube would tend to straighten,

raising the link 50 and thereby the member 52, which would result in a circuit closure to the shading coil I! of a shorter duration than that to the shading coil I6. The overlap of energization of shading coil l5 relative to shading coil I! would cause rotation of the shaft l3 in proper direction andamount to position the damper 48 inwardly across conduit 55. causing a reduction in pressure therein and which effective upon Bourdon tube 49 would tend to return the linkage to a predetermined position. Simultaneously, the rotation of the shaft |5 through linkage v54 positions the member 53 in an upwardly direction as a tie-back'to return the member 52 to its initial position. In this type of geared. or positioning control of the damper for every motion of link 50.

The essential elements of my invention as herein described are embodied in the contactor and the relay arrangement of Figs. 1, 6, and '7, wherein the relay l2 controls the regulating reversible. motor operating the valve 4. and therein it becomes a power means itself controlling the direction and extent of damper 45, and simultaneously used as a tie-back.

In general, I have provided a preferred contactor arrangement and system wherein I periodically initiate impulses of a variable time duration and during the same period initiate other impulses of the same or different duration depending upon the then value of .a variable. During each time period the impulses are 1 from algebraically added and the overlap or underlap comprising the net as to direction and extent is then made effective as may be desired. It will be seen that the system provides a ready means for remotely telemetering or telemctrlcally transmitting signals whose direction and ex.- tent depends upon values and conditions at the transmitting end and which may be put to use at the receiving end for indicating, recording or various controlling purposes.

While I have chosen to illustrate and describe certain preferred embodiments of my invention it is to be understood that I am not to be limited thereby but only as to the claims in view of prior art.

What i. claim as new, and desire to secure by clic ly duration ensive to or the s r initiating signals of n time length equal to the algebraic summation of the impulses from the first transmitter, and receiving means simultaneously varying the lengths of both said impulses. s

2. A transmitter for a telemetric control system comprising, a movable member dlsplaceable from and to an initial position, means including a second member cyclically movedthrough a predetermined course cooperating with said first named member for cyclically producing a. first electric impulse of a time duration directly related to the displacement of said first named member from the initial position and simultaneously with said first electric impulse a second electric impulse of a time duration inversely related to the displacement of said member from the initial position.

3. A transmitter for a telemetrlc control system comprising, a movable member dlsplaceable from and to an initial position, a second and a third member operated by said first member and displaced in opposite directions an amount corresponding to changes in the displacement of said first named member from the initial position, and

' tral position,

so. posed and from an initial position,

a cyclically operated member for engaging said second and third members for a time increment corresponding to their displacement from a given position.

4. A transmitter for a telemetrlc control system comprising, a movable member displsceable from and to an initial position, a shaft, a second and third member operatively connected to said first member and sngularlv positioned about said shaft in opposite directions in correspondence with changes in the isplacement of sold first member from the initial position. a contact member mounted on said shaft, and cyclically operable means for periodically moving said contact member from a position of rest into engagement with said second and third members for a time increment corresponding to their displacement from said position of rest.

5. A telemetrlc transmitter comprising a movable member dlsplaceable from and to an inltial'positlon, cyclically driven means for producing signals or a time duration directly proportional to the displacement of said member the initial position, and cyclically driven simultaneously with time duration means for producing signals said first named signals having a.

inversely proportional to the displacement of said member from the initial position so that the sig nal of shorter duration is included in the time span of the signal of longer duration.

6. A telemetric transmitter comprising a movable member displeceable to and from a neutral position, cyclically driven means, means actuated by said movable member and by said cyclically driven means for originating a signal in each cycle of operation at the origin of each cycle directly proportional to the displacement of said member iromthe neumeans actuated by said movable member and by said cyclically driven mean 'for originating a signal in each cycle of operation at a time displacement after the origin oi each cycle inversely proportional to the displacement oi? said member from the neutral position, and means for simultaneously mrminet said signa "l. A teiern J. tram minating both signals is en.

3. A telemetric transmitter as defined ciaim 6 in which the means for simultaneously terminating both signals is actuated by said cyclically drlven means. Y

9. A telemetrlc control system comprising in comblnationfa movable member dlsplaceable to and from an initial position, a motor having on windings, cyclically drlvcnmcans, means actuated by said movablcmember and by said cyclically driven means for cnerglzlng one of said .wlndlngs for a time duration directly proportional to the displacement of said movable the initial position and for simuldlsplacement of said movable initial position so that sold motor moves in one direction or the other selectively in accordance transmitting means for origin ting time duration directly proportional to the displacement of said member from the initial position and for origin ting tlon inversely proportional to of said member from the initial position, and receiver mes-us Jointly responsive to both said signals.

11. A transmitter for s telemctrlc control syscomblnsflon, s member having means for displacing said Mum, MV-

neutrsl position in opposite sense, and lgnal varying in opposite relation to the displacements of said first-mentioned member from its neutral position in the given senses.

HARVARD H. GORRIE.

a time displacement after 

